Détails
Weld grinding is the removal of excess stock from the weld itself - a process that often results in ergonomic strain on the worker, slower production as well as grinding results that vary. Today, the typical fabricator may have various forms of automation on their floor, but the weld-grinding department remains a manual process, due to cost, product mix or perceived complexity of automating. However, as businesses continue to face the challenge of finding and retaining labor for these manual roles, automating a grinding process has become increasingly relevant in the metal fabrication industry. To resolve these issues in the manufacturing industry, Lincoln Electric has teamed up with the abrasive expert 3M in the release of the new OmniClean robotic grinding system!
Traits
- Ideal for welding small- to medium-sized parts
- Integrated safety measures
- Minimal installation required
- Pre-engineered design
- Application engineering support
- 3M Active Compliant Tool – PN06530 – Dimensions: 248.9 x 149.9 x 106.3, Max Force: 60lbs. (267 N), Force Accuracy: ±0.2 lb. (±1.0 N)*, Compliant Stroke: 0.8" (20mm), Max Payload: 60 lbs. (27.2kg)
- 3M Servo Rotary Tool – PN06531 – 13,300 RPM, Tool Power: 3.0 hp (2.2 kW), Tool Continuous Stall Torque: 2.57 lb.-ft. (3.5 N·m)*, Tool Speed Range: 60-13,300 maximum RPM
Disclaimers
Des informations de service
Ce qui est inclu
- Fixed table
- FANUC® R1000iA-80F robot
- Pushcorp® rotary tool (3HP)
- Pushcorp active compliant tool
- 3M® abrasives starter pack (3HP)
- Cool Arc® 55 water cooler
- Cell guarding
- Integrated human-machine interface (HMI)
- FANUC programming software
Caractéristiques
Global Attributes
System Type | Robotic Grinding Cell |
Axes for Part Rotation | 0 |
Number of Work Zones | 1 |
Industry/Application | General Fabrication, Heavy Fabrication, Low-Mix, High-Volume Job Shop Industries |
Overall Footprint Width in (mm) | 168in (4267mm) |
Overall Footprint Depth in (mm) | 238in (6045mm) |
Sweep in (mm) | n/a |
Span in (mm) | n/a |
Fixed Table Work Envelope in (mm) | 87.8in (2230mm) |
Tool Bed Length in (mm) | n/a |
Tool Diameter in (mm) | n/a |
Payload Per Zone lb (kg) | n/a |
Assembly Required | Yes |
Panel Type | Solid Panels |
Crane Access | Yes |
Roll Up Door | No |
Pushbutton Control | Yes |
HMI Control | Option |
Power Distribution | Yes |
Doweled Robot Mounts | Yes |
Robot Programming Training Included | No |
ANSI/RIA Compliant | Yes |
Sensor Protected Work Zones | Yes |
Sensor Interlocked Access Points | Yes |
Weld Ground Isolation | No |
Laser Area Scanners | No |
Fanuc Compatability | Yes |
ABB Compatability | No |
Yaskawa Motoman Compatability | No |
Kuka Compatability | No |
Fume Extraction Equipment | Optional |
Tooled/Turnkey System | Tooling optional |
Multi-Robot Configurations | Available in custom configuration |
Pneumatic Distribution Station | Yes |
Customization Available | Yes |
Application
Typical Application | General Fabrication Heavy Fabrication |
Warranty
Warranty | 1 Year |