DETAILS
Our premium copper coated, low alloy MIG wire is designed for use on 100,000 psi (690 MPa) tensile base material and those materials that require a minimum yield strength of 82,000 psi (565 MPa).
Features
- Capable of producing welds with 690 MPa (100 ksi) tensile strength
- Excellent for welding quenched and tempered steels and HY-80 base materials
- Supports short-circuiting, globular, axial spray and pulsed spray transfer
- Copper coating provides superior arc-starting characteristics for long contact tip life
Disclaimers
Service Information
Documentation
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BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER. SDS Search page
See test result disclaimer
CONFORMANCE
CONFORMANCES | SPECIFICATION | CLASSIFICATION |
---|---|---|
AWS | AWS A5.28 | ER100S-G, ER110S-G |
ABS | ABS - Part 2 | 4YQ550SA |
CWB | CWB AWS A5.28 | ER69S-G (ER100S-G) |
DB | ISO 16834-A | T 69 5 M21 Mn3Ni1,5Mo |
MIL | MIL-E-23765/2E | MIL-100S-1 |
MIL | T9074-BC-GIB-010/0200 | MIL-100S-1 |
MECHANICAL PROPERTIES
Classification | Shielding Gas | Polarity |
Yield Strength @ 0.2% Offset
MPa (ksi) |
Tensile Strength
MPa (ksi) |
Elongation
% |
Charpy V-Notch
J (ft-lbs) @ -50°C (-60°F) |
---|---|---|---|---|---|---|
ER110S-G Requirement | Not Specified | Not Specified | 760 (110) min. | |||
Typical Result, As-welded | 95% Ar, 5% CO2 | DC+ | 700 (102) | 770 (111) | 21 | 153-175 (113-129) |
Typical Result, As-welded | 98% Ar, 2% O2 | DC+ | 740 (107) | 780-800 (113-116) | 20 | 149-239 (110-176) |
WIRE COMPOSITION
Classification | %Al | %C | %Cr | %Mn | %Mo | %Ni | %P | %S | %Si | %Ti | %V | %Zr | %Total Cu |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
ER110S-G Requirement | 0.30 min. * | 0.20 min. * | 0.50 min. * | ||||||||||
Typical Result | 0.01 | 0.05-0.06 | 0.03-0.04 | 1.58-1.67 | 0.42-0.45 | 1.88-1.99 | 0.004-0.009 | 0.003-0.006 | 0.43-0.48 | 0.02-0.04 | <0.005 | <0.001 | 0.08-0.12 |
TYPICAL OPERATING PROCEDURES
Diameter | Transfer Mode | Shielding Gas | Polarity |
CTWD
mm (in.)⁽¹⁾ |
Wire Feed Speed
m/min (in/min) |
Voltage
volts |
Approx. Current
amps |
Melt-off Rate
kg/hr (lb/hr) |
---|---|---|---|---|---|---|---|---|
0.035 in (0.9 mm) | Short Circuit Transfer | 75% Ar / 25% CO2 | DC+ | 9-12 (3/8-1/2) | 2.5 (100) | 18 | 80 | 0.7 (1.6) |
0.035 in (0.9 mm) | Short Circuit Transfer | 75% Ar / 25% CO2 | DC+ | 9-12 (3/8-1/2) | 3.8 (150) | 19 | 120 | 1.1 (2.4) |
0.035 in (0.9 mm) | Short Circuit Transfer | 75% Ar / 25% CO2 | DC+ | 9-12 (3/8-1/2) | 6.4 (250) | 22 | 175 | 1.8 (4.0) |
0.035 in (0.9 mm) | Spray Transfer | 90% Ar / 10% CO2 | DC+ | 9-12 (3/8-1/2) | 9.5 (375) | 23 | 195 | 2.7 (6.0) |
0.035 in (0.9 mm) | Spray Transfer | 90% Ar / 10% CO2 | DC+ | 9-12 (3/8-1/2) | 12.7 (500) | 29 | 230 | 3.6 (8.0) |
0.035 in (0.9 mm) | Spray Transfer | 90% Ar / 10% CO2 | DC+ | 9-12 (3/8-1/2) | 15.2 (600) | 30 | 275 | 4.4 (9.6) |
0.045 in (1.1 mm) | Pulsed Spray Transfer ⁽²⁾ | DC+ | 12-19 (1/2-3/4) | 5.1 (200) | 19-21 | 130 | 2.4 (5.4) | |
0.045 in (1.1 mm) | Pulsed Spray Transfer ⁽²⁾ | DC+ | 12-19 (1/2-3/4) | 6.4 (250) | 20-23 | 140 | 3.0 (6.7) | |
0.045 in (1.1 mm) | Spray Transfer | 98% Ar / 2% O2 | DC+ | 12-19 (1/2-3/4) | 8.9 (350) | 27 | 285 | 4.2 (9.2) |
0.045 in (1.1 mm) | Spray Transfer | 98% Ar / 2% O2 | DC+ | 12-19 (1/2-3/4) | 12.1 (475) | 30 | 335 | 5.7 (12.5) |
0.045 in (1.1 mm) | Spray Transfer | 98% Ar / 2% O2 | DC+ | 12-19 (1/2-3/4) | 12.7 (500) | 30 | 340 | 6.0 (13.2) |
0.045 in (1.1 mm) | Spray Transfer | 95% Ar / 5% CO2 | DC+ | 12-19 (1/2-3/4) | 8.9 (350) | 27 | 285 | 4.2 (9.2) |
0.045 in (1.1 mm) | Spray Transfer | 95% Ar / 5% CO2 | DC+ | 12-19 (1/2-3/4) | 12.1 (475) | 30 | 335 | 5.7 (12.5) |
0.045 in (1.1 mm) | Spray Transfer | 95% Ar / 5% CO2 | DC+ | 12-19 (1/2-3/4) | 12.7 (500) | 30 | 340 | 6.0 (13.2) |
1/16 in (1.6 mm) | Spray Transfer | 98% Ar / 2% O2 | DC+ | 12-25 (1/2-1) | 5.3 (210) | 25 | 325 | 4.8 (10.7) |
1/16 in (1.6 mm) | Spray Transfer | 98% Ar / 2% O2 | DC+ | 12-25 (1/2-1) | 6.0 (235) | 27 | 350 | 5.4 (12.0) |
1/16 in (1.6 mm) | Spray Transfer | 98% Ar / 2% O2 | DC+ | 12-25 (1/2-1) | 7.4 (290) | 28 | 430 | 6.7 (14.8) |
1/16 in (1.6 mm) | Spray Transfer | 95% Ar / 5% CO2 | DC+ | 12-25 (1/2-1) | 5.3 (210) | 25 | 325 | 4.8 (10.7) |
1/16 in (1.6 mm) | Spray Transfer | 95% Ar / 5% CO2 | DC+ | 12-25 (1/2-1) | 6.0 (235) | 27 | 350 | 5.4 (12.0) |
1/16 in (1.6 mm) | Spray Transfer | 95% Ar / 5% CO2 | DC+ | 12-25 (1/2-1) | 7.4 (290) | 28 | 430 | 6.7 (14.8) |
NOTES
Note |
---|
* To meet the requirements of a "G" classification, the chemical composition of the eletrode must meet the minimum requirement for one or more of |
⁽¹⁾ CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout. |
⁽²⁾ Procedures in this area are for pulse MIG mode for welding in the vertical up and overhead welding positions. Actual results are dependent on joint, material thickness, as well as wave shape and pulse frequency. |