DETAILS
UltraCore® HD-M is a mild steel, gas-shielded flux-cored wire designed to provide high deposition rates and flat bead appearance required in many out-of-position applications.
Features
- Increase weld deposition to more than 10 lbs./hr. out-of-position
- Fast freezing slag for a flat bead shape and increased productivity in all positions, including vertical up
- Operators can set the machine on a single setting and weld in all positions
Disclaimers
Service Information
Documentation
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER. SDS Search page
See test result disclaimer
CONFORMANCE
| CONFORMANCES | SPECIFICATION | CLASSIFICATION |
|---|---|---|
| AWS | AWS A5.20 | E71T-1M-H8, E71T-9M-H8 |
| AWS | AWS A5.36 | E71T1-M21A2-CS1-H8 |
| ABS | ABS - Part 2 | 3YSA H10 |
| CWB | CSA W48 | E491T1-M21A3-CS1-H8 (E491T-9M-H8) |
| DNV-GL | DNV - 2.9 | III YMS H10 |
| LR | LR - Chapter 11 | 3YS H10 |
MECHANICAL PROPERTIES
| Classification | Shielding Gas | Polarity |
Yield Strength @ 0.2% Offset
MPa (ksi) |
Tensile Strength
MPa (ksi) |
Elongation
% |
Charpy V-Notch
J (ft-lbs) @ -20°C (0°F) |
Charpy V-Notch
J (ft-lbs) @ -30°C (-20°F) |
|---|---|---|---|---|---|---|---|
| E71T-1M-H8 Requirement | 75-80% Ar, balance CO2 | DC+ | 400 (58) min. | 480-660 (70-95) | 22 min. | 27 (20) min. | |
| E71T-9M-H8 Requirement | 75-80% Ar, balance CO2 | DC+ | 400 (58) min. | 480-660 (70-95) | 22 min. | 27 (20) min. | |
| E71T1-M21A2-CS1-H8 Requirement | M21-ArC | DC+ | 400 (58) min. | 480-660 (70-95) | 22 min. | 27 (20) min. | |
| Typical Result, As-welded | 75% Ar, 25% CO2 | DC+ | 540 (78) | 600-650 (87-95) | 22 | 34-39 (25-29) | 29-128 (21-94) |
DEPOSIT COMPOSITION
| Classification | Shielding Gas | Polarity | %B | %C | %Mn | %P | %S | %Si |
Diffusible Hydrogen
mL/100g Weld Metal |
|---|---|---|---|---|---|---|---|---|---|
| E71T-1M-H8 Requirement | 75-80% Ar, balance CO2 | DC+ | 0.12 max. | 1.75 max. | 0.03 max. | 0.03 max. | 0.90 max. | 8.0 max. | |
| E71T-9M-H8 Requirement | 75-80% Ar, balance CO2 | DC+ | 0.12 max. | 1.75 max. | 0.03 max. | 0.03 max. | 0.90 max. | 8.0 max. | |
| E71T1-M21A2-CS1-H8 Requirement | M21-ArC | DC+ | 0.12 max. | 1.75 max. | 0.030 max. | 0.030 max. | 0.90 max. | 8 max. | |
| Typical Result | 75% Ar, 25% CO2 | DC+ | 0.003-0.0068 | 0.04-0.06 | 1.35-1.58 | 0.01-0.015 | 0.01 max. | 0.45-0.58 | 3.3-8 |
TYPICAL OPERATING PROCEDURES
| Diameter | Shielding Gas | Polarity |
CTWD
mm (in.)⁽¹⁾ |
Wire Feed Speed
m/min (in/min) |
Voltage
volts |
Approx. Current
amps |
Melt-off Rate
kg/hr (lb/hr) |
Deposition Rate
kg/hr (lb/hr) |
Efficiency
% |
|---|---|---|---|---|---|---|---|---|---|
| 0.045 in (1.1 mm) | 75% Ar / 25% CO2 | DC+ | 25 (1) | 4.4 (175) | 21-26 | 130 | 1.8 (4.0) | 1.6 (3.5) | 87 - 88 |
| 0.045 in (1.1 mm) | 75% Ar / 25% CO2 | DC+ | 25 (1) | 6.4 (250) | 22-27 | 155 | 2.6 (5.7) | 2.3 (5.0) | 87 - 88 |
| 0.045 in (1.1 mm) | 75% Ar / 25% CO2 | DC+ | 25 (1) | 7.6 (300) | 23-28 | 170 | 3.1 (6.9) | 2.7 (6.0) | 87 - 88 |
| 0.045 in (1.1 mm) | 75% Ar / 25% CO2 | DC+ | 25 (1) | 8.9 (350) | 23-29 | 190 | 3.6 (8.0) | 3.2 (7.0) | 87 - 88 |
| 0.045 in (1.1 mm) | 75% Ar / 25% CO2 | DC+ | 25 (1) | 10.2 (400) | 25-30 | 205 | 4.1 (9.1) | 3.6 (8.0) | 87 - 88 |
| 0.045 in (1.1 mm) | 75% Ar / 25% CO2 | DC+ | 25 (1) | 11.4 (450) | 26-31 | 225 | 4.7 (10.3) | 4.1 (9.0) | 87 - 88 |
| 0.045 in (1.1 mm) | 75% Ar / 25% CO2 | DC+ | 25 (1) | 12.7 (500) | 27-33 | 230 | 5.2 (11.4) | 4.5 (9.9) | 87 - 88 |
| 0.045 in (1.1 mm) | 75% Ar / 25% CO2 | DC+ | 25 (1) | 14.0 (550) | 28-33 | 245 | 5.7 (12.6) | 4.9 (10.9) | 87 - 88 |
| 0.045 in (1.1 mm) | 75% Ar / 25% CO2 | DC+ | 25 (1) | 15.2 (600) | 28-34 | 265 | 6.2 (13.7) | 5.4 (11.9) | 87 - 88 |
| .052" (1.3 mm) | 75% Ar / 25% CO2 | DC+ | 25 (1) | 3.8 (150) | 22-26 | 145 | 2.0 (4.5) | 1.8 (3.9) | 87 - 88 |
| .052" (1.3 mm) | 75% Ar / 25% CO2 | DC+ | 25 (1) | 5.1 (200) | 23-27 | 170 | 2.7 (6.0) | 2.4 (5.2) | 87 - 88 |
| .052" (1.3 mm) | 75% Ar / 25% CO2 | DC+ | 25 (1) | 6.4 (250) | 23-28 | 190 | 3.4 (7.5) | 2.9 (6.5) | 87 - 88 |
| .052" (1.3 mm) | 75% Ar / 25% CO2 | DC+ | 25 (1) | 7.6 (300) | 24-29 | 215 | 4.1 (9.0) | 3.5 (7.8) | 87 - 88 |
| .052" (1.3 mm) | 75% Ar / 25% CO2 | DC+ | 25 (1) | 8.9 (350) | 24-30 | 235 | 4.8 (10.5) | 4.1 (9.1) | 87 - 88 |
| .052" (1.3 mm) | 75% Ar / 25% CO2 | DC+ | 25 (1) | 9.5 (375) | 25-30 | 250 | 5.1 (11.2) | 4.4 (9.8) | 87 - 88 |
| .052" (1.3 mm) | 75% Ar / 25% CO2 | DC+ | 25 (1) | 10.8 (425) | 26-31 | 270 | 5.8 (12.7) | 5.0 (11.1) | 87 - 88 |
| .052" (1.3 mm) | 75% Ar / 25% CO2 | DC+ | 25 (1) | 12.1 (475) | 26-32 | 295 | 6.4 (14.2) | 5.6 (12.4) | 87 - 88 |
| .052" (1.3 mm) | 75% Ar / 25% CO2 | DC+ | 25 (1) | 12.7 (500) | 27-33 | 305 | 6.8 (15.0) | 5.9 (13.0) | 87 - 88 |
| 1/16 in (1.6 mm) | 75% Ar / 25% CO2 | DC+ | 25 (1) | 3.8 (150) | 22 - 26 | 195 | 2.9 (6.3) | 2.5 (5.5) | 86 -87 |
| 1/16 in (1.6 mm) | 75% Ar / 25% CO2 | DC+ | 25 (1) | 4.4 (175) | 23 - 26 | 215 | 3.4 (7.4) | 2.9 (6.4) | 86 -87 |
| 1/16 in (1.6 mm) | 75% Ar / 25% CO2 | DC+ | 25 (1) | 5.1 (200) | 23 - 27 | 235 | 3.8 (8.4) | 3.3 (7.3) | 86 -87 |
| 1/16 in (1.6 mm) | 75% Ar / 25% CO2 | DC+ | 25 (1) | 5.7 (225) | 24 - 28 | 255 | 4.3 (9.5) | 3.7 (8.2) | 86 -87 |
| 1/16 in (1.6 mm) | 75% Ar / 25% CO2 | DC+ | 25 (1) | 6.4 (250) | 25 - 29 | 270 | 4.8 (10.5) | 4.1 (9.1) | 86 -87 |
| 1/16 in (1.6 mm) | 75% Ar / 25% CO2 | DC+ | 25 (1) | 7.6 (300) | 25 - 30 | 310 | 5.7 (12.6) | 5.0 (11.0) | 86 -87 |
| 1/16 in (1.6 mm) | 75% Ar / 25% CO2 | DC+ | 25 (1) | 8.3 (325) | 26 - 31 | 330 | 6.2 (13.7) | 5.4 (11.9) | 86 -87 |
| 1/16 in (1.6 mm) | 75% Ar / 25% CO2 | DC+ | 25 (1) | 8.9 (350) | 28 - 32 | 350 | 6.7 (14.7) | 5.8 (12.8) | 86 -87 |
| 1/16 in (1.6 mm) | 75% Ar / 25% CO2 | DC+ | 25 (1) | 10.2 (400) | 28 - 33 | 390 | 7.6 (16.8) | 6.6 (14.6) | 86 -87 |
NOTES
| Note |
|---|
| ⁽¹⁾ To estimate ESO, subtract 1/4 in. (6.0 mm) from CTWD. |